Led Tail Light Mold
Led tail light mold information as below shown :
2. The template is the main part of the car Led tail light mould, which is responsible for fixing various parts of the mold and supporting the cavity and core at the same time. The mold cavity is the main part responsible for molding, and its design should fully consider factors such as product deformation, shrinkage, and process requirements after molding.
3. In addition, the mold cavity also needs to install a certain number of cooling water channels to ensure the temperature and quality of the molded product. The thimble is the part responsible for pulling back the molded product during the molding process, and can also control the shrinkage or deformation of the molded product to a certain extent. The guide post and valve lever are mainly used to ensure the positioning and switching of the mold, and to improve the service life and stability of the mold. The movable skeleton is mainly used to assist the opening and closing of the mold, and to take out the molded product after molding.
4. The hot runner system is a key part of the Automotive Led tail light mold, which is mainly used to improve the quality of the molded product and the stability of the process. It adopts a knocker-free hot runner system, which can reduce the impact mark of the product, improve the appearance quality of the product, and effectively reduce the cost.
Car tail light mold manufacturer
ZheJiang HuangYan Younger Mould Factory is located in China mold town -Huangyan Taizhou.It is a professional plastic mould with low volume plastic injection moulding.Our factory has been established for twenty years ,founded in 1990s .We design and produce Automotive lighting mould with low injection mold price. Our products are widely used in Automotive and motorcycle Industry,Such as : headlamp mould ,taillamp mould,BMC mould ,reflector reflex mould ,light guide mould ,thick wall optics mould ect. Younger Mould Factory provides injection moulding prototype with advanced CNC machining centers; EDM machines; wiring, machining, and grinding machines, drilling, and molding machines,and some imported equipment. experienced and professional design teams, rich management experience and a strict quality assurance system, we provide customers with comprehensive and high-quality services. People in our company with integrity and responsibility.
Automotive front lighting mould Design Team
Younger Mould have our own engineer team for making 2D and 3D design for headlight mold and taillamp mould .our team hard work on the mould design project has been exceptional,they attention to each detail in the design, the careful consideration of manufacturing processes, and the accuracy of the calculations have all contributed to the success of the project. The mould design is of such high quality that we are able to meet our production goals with ease. Our engineer team's contribution to the mould project has been invaluable.
Lamp Mould Flow Analysis Before Design Mould
There are multiple benefits to MFA As below shown :
Wall thickness defect/Gate location /Mold cavities fill consistently and uniformly/Discover defects in design Process
Avoide expensive machining errors and rework/Improve manufacturability
Reduce Mould making time/Enhance efficiency and Mould quality
Find potential visual defects, air traps, sink marks and weld lines./Analyse different material options
How to design a high quality motorcycle headlight mold?
1. Material selection: Choose high-quality injection mold materials, such as high-quality mold steel, to ensure the life and performance of the mold.
2. Structural design: According to the characteristics and requirements of the product, a reasonable injection mold structure is designed to meet the precision requirements and production efficiency of motorcycle headlights.
3. Cooling system: Reasonably design the cooling system to improve production efficiency while ensuring the quality and precision of injection molded parts.
4. Precision control: When designing, the pressure, temperature, speed and other parameters of the injection molding machine should be considered to ensure the dimensional accuracy and surface finish of the injection molded parts.
5. Selection of plastic materials: Select plastic materials suitable for motorcycle headlights, and properly handle them in the design of injection molds to ensure that there will be no defects such as shrinkage cavities and cracks.
6. Test and inspection: After the injection mold produces injection molded parts, strict test and inspection are required to ensure that the quality of the injection molded parts meets the requirements.
In short, to design a high-quality injection mold for motorcycle headlights, it is necessary to do a good job in material selection, structural design, cooling system, precision control, plastic material selection, and testing and inspection.
1. The shape and size of the tail light housing need to be determined according to samples or drawings.
2. The model and injection volume of the injection molding machine need to be selected according to the production requirements and the characteristics of the plastic material.
3. The size and material of the guide post and guide sleeve must meet the requirements of the injection molding machine to ensure the stability and precision of the mold.
4. The design of the cooling water channel needs to consider the cooling effect and circulation flow to ensure the service life of the mold and the quality of injection molding.
5. The position and shape of the injection port need to be optimized according to the mold structure and the flow characteristics of the plastic material to obtain the best injection molding effect.
To sum up, the design and manufacture of motorcycle taillight injection molds need to consider multiple factors comprehensively to ensure the quality of the mold and the injection effect.
Injection Molding Service for Light Guide Break off sth/Optics Lens Mould /Transparent Parts
Our injection molding machine production service mainly produces car light lenses and light guide strips. We have advanced injection molding machine equipment and a professional technical team, and the quality of the products produced has been highly praised by customers.
Our car light lenses and light guide strips are made of high-quality raw materials, such as optical grade PC, PMMA and high-quality aluminum. The product has good optical properties and physical properties, ensuring the stability and durability of the product, and also has excellent light transmission and high temperature resistance, which can meet customers with different needs.
If you have any production needs about headlight lenses and light guide strips, please feel free to contact us, we will provide you with professional and high-quality services.
FAQ
Q: Are you mould factory?
Answer: Yes, Younger mould factory is established in 1999 which specialized in making injection mould.
Q: What kind of mould you can make?
Answer:Head lamp mould ,Tail lamp mould, Thick wall mould ,Light guide mould , optics optical mould ,Fog lamp mould ,reflex reflector mould ,license plate lamp mould ,front turn signal lamp mould ,daytime running lamp mould ,high mount stop lamp mould ,transparent parts production lines ect.
Q: What about your payment terms?
Answer: 50% prepayment in advance, and the balance should be paid before shipment.
Q:Mould T0 trial date ?
Answer:We need calulate the date after customer confirm all drawing . mould making date is not including the drawing design date .
Q: How's annual output of your company?
Answer: We can make 200 sets each year.
Q: How about mould machining report ?
Answer:Our engineer team will send the machining report PPT to client on every Friday .
Q: How long of the mould warranty period?
Answer: The mould warranty period for 1 year(Damage caused by human factors or accident are not within the the scope of warranty), 50% spare parts will send to customer for free.
+86 15267697871
younger8@autolightmould.com
