High Beam Low Beam Optics Lens Mold
optical projector lens mold,Plastic Optics Lens mold,Dual beam lens mold,single light mold,double light lens mold.
Automotive Motorcycle Lighting Mould Manufacturer
ZheJiang HuangYan Younger Mould Factory is located in China mold town -Huangyan Taizhou.It is a professional plastic mould .Our factory has been established for twenty years ,founded in 1990s .We design and produce Automotive lighting mould and have injection molding business for sale. Our products are widely used in Automotive and motorcycle Industry,Such as : headlamp mould ,taillamp mould,BMC mould ,reflector reflex mould ,light guide mould ,thick wall optics mould ect. Younger Mould Factory provides lens molding and b2b injection moulding with advanced CNC machining centers; EDM machines; wiring, machining, and grinding machines, drilling, and molding machines,and some imported equipment. experienced and professional design teams, rich management experience and a strict quality assurance system, we provide customers with comprehensive and high-quality services. People in our company with integrity and responsibility.
Injection Molding Service for Light Guide Break off sth/Optics Lens Mould /Transparent Parts
Our injection molding machine production service mainly produces car light lenses and light guide strips. We have advanced injection molding machine equipment and a professional technical team, and the quality of the products produced has been highly praised by customers.
Our car light lenses and light guide strips are made of high-quality raw materials, such as optical grade PC, PMMA and high-quality aluminum. The product has good optical properties and physical properties, ensuring the stability and durability of the product, and also has excellent light transmission and high temperature resistance, which can meet customers with different needs.
If you have any production needs about headlight lenses and light guide strips, please feel free to contact us, we will provide you with professional and high-quality services.
Key points for attention in the design of injection molds for headlight optical lens:
Auto light optical thick-wall lens is a kind of lens with special optical properties.
In the field of car lights, thick-walled lenses are mainly used to manufacture high beams, low beams, turn signals and other parts. Compared with ordinary lenses, thick-walled lenses perform better in terms of protecting headlight light sources, reducing glare, and improving clarity and hit rate. In the field of LED lighting, thick-walled lenses are often used in external lighting facilities such as street lights. The selection of materials and the design of optical characteristics can achieve different lighting effects and energy-saving goals.
In addition, in the field of furniture and indoor lighting, thick-walled lenses can be used as the shell of decorative lamps to achieve different lighting effects and atmosphere adjustments through different shapes and colors, improving user comfort and visual experience.
Therefore, as a special optical element, thick-wall lens has important application value in different fields, and its application will continue to expand and deepen with the continuous development of science and technology.
The influence of the material: the low temperature of the melt prevents the fusion of the flow front, and the poor fluidity of the molten liquid makes the flow front confluence
Weld marks will be generated if the joint angle is smaller than the material fusion angle.
The product design should try to avoid structures that are prone to material flow divergence, and appropriately increase the wall thickness at the position where weld lines may occur
It is conducive to melt fusion and improves the welding strength; add exhaust grooves at appropriate parts to avoid melting due to poor mold exhaust.The filling of the body is not smooth; the number of gates and the position of the gates should be reasonably designed to avoid excessive temperature drop of the forward material flow caused by the process being too long.Avoid welding lines in important places
2. Optics lens mold reduces air bubbles and shrinkage cavities: In the injection molding process, due to product shape and material characteristics, defects such as air bubbles and shrinkage cavities are prone to occur, resulting in uneven product density and rough surface.
3. Improve the consistency and precision of the product: Because the injection molding product of the thick-walled lens of the car light needs to have special light transmission, the consistency and precision of the product are required to be very high, and this is the difficulty.
Projector lens mold production solution:
1. The method of preheating the material can reduce the thermal deformation of the material during the injection molding process. At the same time, by controlling parameters such as the temperature, speed and pressure of the injection molding machine, combined with optimizing the mold design and cooling system, the impact of thermal deformation of the product can be effectively reduced.
2. In the injection molding process, by optimizing the setting parameters of the injection molding machine and the selection of materials, vacuum or pressure injection can be used to effectively reduce the problems of defects such as air bubbles and shrinkage cavities.
3. By introducing an automatic control system, parameters such as temperature, speed, and pressure during the injection molding process can be monitored and adjusted to improve product stability and consistency. At the same time, high-precision injection molding machines, excellent molds and high-quality materials are used to ensure the accuracy and quality of products. In addition, post-processing, grinding, polishing and other methods can further improve the surface finish and transparency of the product.
The production difficulties of low beam lens mold,high beam lens mold and optics lens mold are as follows, if you have other questions, please contact us.
FAQ
Q: Are you mould factory?
Answer: Yes, Younger mould factory is established in 1999 which specialized in making injection mould.
Q: What kind of mould you can make?
Answer:Head lamp mould ,Tail lamp mould, Thick wall mould ,Light guide mould , optics optical mould ,Fog lamp mould ,reflex reflector mould ,license plate lamp mould ,front turn signal lamp mould ,daytime running lamp mould ,high mount stop lamp mould ,transparent parts production lines ect.
Q: What about your payment terms?
Answer: 50% prepayment in advance, and the balance should be paid before shipment.
Q:Mould T0 trial date ?
Answer:We need calulate the date after customer confirm all drawing . mould making date is not including the drawing design date .
Q: How's annual output of your company?
Answer: We can make 200 sets each year.
Q: How about mould machining report ?
Answer:Our engineer team will send the machining report PPT to client on every Friday .
Q: How long of the mould warranty period?
Answer: The mould warranty period for 1 year(Damage caused by human factors or accident are not within the the scope of warranty), 50% spare parts will send to customer for free.
+86 15267697871
younger8@autolightmould.com
